Izvo zvaunoda kuziva haisi iyo mold yekugadzira maitiro asi jekiseni rekugadzira chigadzirwa maitiro?
Ndapota tinya:https://www.plasticmetalmold.com/professional-injection-moulding-services/
Tsanangudzo Yebasa
Serimwe remabhizinesi edu makuru, isu tinopa huwandu hwakasiyana hwekugadzirwa kwemajekiseni mold muhukuru hwakasiyana.Isu tinogona kupa yakanakisa sevhisi kune vatengi vedu kubva kune yekutanga dhizaini, kugadzira mold uye kuyedza kune mushure mekutengesa maitiro.
Jekiseni mold chishandiso chekugadzira zvigadzirwa zvepurasitiki;ndichowo chishandiso chinopa zvigadzirwa zvepurasitiki chimiro chakazara uye zviyero zvakaringana.Jekiseni molding inzira yekugadzirisa inoshandiswa kugadzira kuwanda kwemamwe maumbirwo akaomarara.Kunyanya, kupisa, purasitiki yakanyungudutswa inopinzwa mugomba rekuumbwa pasi pekumanikidzwa kukuru kubva pamushini wekuumba jekiseni, uye mushure mekutonhora nekurapa, chigadzirwa chakaumbwa chinowanikwa.
Majekiseni anoumbwa zvinoenderana nemaitiro ekuumba e thermoset epurasitiki mold, thermoplastic epurasitiki molds maviri;zvinoenderana nemaitiro ekuumba, iwo anosiyaniswa kuita kufambisa molds, kuvhuvhuta molds, kukanda molds, thermoforming molds, hot pressing molds (compression molds), jekiseni molds, nezvimwewo, uko inopisa kudzvanya molds yekufashukira kwezvinhu inogona kukamurwa kuita mafashama mhando, hafu yekufashukira mhando, hapana mafashama rudzi rwechitatu, jekiseni molds yekukanda system inogona kukamurwa kuita inotonhora mumhanyi mold, inopisa mumhanyi anoumba maviri;zvinoenderana nekurodha uye kurodha nzira inogona kukamurwa kuita mobile, yakagadziriswa maviri.
Service Process
Maitiro ekugadzira jekiseni mold anonetesa uye akaomarara, anoita kunge ari nyore uye anoda akawanda maitiro kuseri kwekushanda.Iyo jekiseni mold kugadzira maitiro anonyanya kusanganisira: kubvuma tsika yevatengi zvinodiwa, injiniya timu mold dhizaini, kugadzira mold, kuongorora mold uye kuyedza mold, kugadziridza mold uye kugadzirisa, mold kugadzirisa.Iyo inotevera Ningbo P&M ichakutora iwe kuburikidza nekuita imwe neimwe.
1 Odha yekusimbisa & kugadzirira
Mutengi isa odha, kuongororwa kwechigadzirwa chimiro, zvinhu uye kugadzirisa tekinoroji, sarudzo pane jekiseni rekugadzira muchina michina
Plastic mold kugadzira, chekutanga, mutengi engineering vashandi kuti vape zvigadzirwa kudhirowa kumugadziri weforoma, mugadziri kuburikidza nekuumba epurasitiki kugadzira basa zvinodiwa, maitiro ekuunganidza, kuongorora, kugaya chigadzirwa data, izvi zvevatengi kugadzirisa.
2 Dhizaini ye mold (mold base, components), kudhirowa
Tisati tagadzira mold, tinoda kunzwisisa kushandiswa kwezvikamu, tekinoroji, kurongeka kwedimensional uye zvimwe zvinodiwa zvehunyanzvi.Semuyenzaniso, ndezvipi zvinodikanwa zvezvikamu zvepurasitiki maererano nechitarisiko, kujeka kweruvara, uye kuita, ingave iyo geometry, kuteremuka, uye kuiswa kwezvikamu zvepurasitiki zvine musoro, dhigirii rinotenderwa rekuumbwa kwehurema hwakadai semasanganiswa mamakisi uye shrinkage, uye kana kune post-processing sekupenda, plating, silk-screening, uye kuchera.
Kufungidzira kana kuumbwa kushivirira kwakaderera pane kushivirira kwezvikamu zvepurasitiki, uye kana zvikamu zvepurasitiki zvinogona kuumbwa kuti zvienderane nezvinodiwa.Mukuwedzera, kunzwisisa plasticization yepurasitiki uye molding process parameters.
3. Kusarudzwa kwezvinhu
Zvakare isu tichaona zvinodikanwa zveglue yekudyisa nzira, brewer modhi, epurasitiki zvinhu zvivakwa, mold chimiro, nezvimwe.
Iyo yekuumba zvinhu inofanirwa kusangana nezvinodiwa zvesimba zvezvikamu zvepurasitiki, kuve nekunaka kwemvura, kufanana uye isotropy, uye kugadzikana kwekupisa.Zvinoenderana nekushandiswa kwezvikamu zvepurasitiki uye kana mushure mekugadzirisa, zvinhu zvekuumba zvinofanirwa kusangana nezvinodiwa zvekudhayira, simbi yeplating mamiriro, yekushongedza zvivakwa, inodiwa elasticity uye plasticity, kujeka kana kuratidzira zvinhu, gluing (senge ultrasonic) kana welding.
Zvikamu zvakaumbwa zvinoreva kutarisana kwepurasitiki yakananga uye zvigadzirwa zvekuumba, senge cavities, cores, masiraidhi, anoisa, akarerekera ndege, divi rinofa, nezvimwe.
Izvo zvinhu zvezvikamu zvakaumbwa zvine hukama zvakananga nemhando uye kusimba kweiyo mold uye inosarudza kutaridzika uye yemukati mhando yezvigadzirwa zvepurasitiki zvakaumbwa.
Nheyo yekusarudzwa kwezvinhu ndeye: yakavakirwa pamhando yepurasitiki yakaumbwa, chimiro chechigadzirwa, kurongeka kwechimiro, kutaridzika kwechigadzirwa, mhando uye mashandisiro ekushandisa, kugadzirwa batch saizi, uchifunga nezvekucheka, kukwenenzvera, welding, etching, deformation, kupfeka kuramba uye. zvimwe zvinhu zvehupfumi, zvichifunga nezvehupfumi uye mamiriro ekugadzira mold uye nzira dzekugadzirisa, kusarudza mhando dzakasiyana dzesimbi.Kune akawanda masimbi ekuumbwa, uye kusarudzwa kwezvinhu zvekugadzira zvinogona kutsanangurwa nemhando yechigadzirwa uye nhamba yezvigadzirwa.
(1) yekugadzira zvinhu zvepurasitiki zvinoonekera, mhango uye musimboti unofanirwa kushandisa simbi yemhando yepamusoro-soro ine girazi rekupenya, se718 (P20 + Ni kirasi), NAK80 (P21 kirasi), S136 (420 kirasi), H13 kirasi. simbi, nezvimwewo.
(2) Nekuda kwezvinodiwa zvemhando yemhando yechigadzirwa, hupenyu hurefu hwebasa, kugadzirwa kwakawanda kweforoma, magonhi anofanirwa kushandisa simbi yemhando yepamusoro inotengeswa kunze kwenyika ine yakakwira girazi rekupenya kuita, se718 (P20 + Ni kirasi), NAK80 (P21 kirasi), etc. Iyo yakakosha inogona kushandiswa mune yakaderera-giredhi inounzwa simbi mhando P20 kana P20 + Ni.
(3) yezvigadzirwa zvidiki uye zvakaringana zvekuumbwa, kutaridzika kwemhando yezvinodiwa kazhinji, zvikamu zvaro zvekuumba zvinoshandiswa mune inounzwa yepakati-giredhi simbi giredhi P20 kana P20 + Ni.
(4) pasina chitarisiko chinodiwa chechimiro chemukati chezvikamu, kugadzira zvinhu pasimbi zvakare hapana chakakosha chinodiwa che mold, inogona kusarudza yakaderera giredhi simbi P20 kana P20 + Ni kirasi.
3. Cavity kusimbisa.
Zvikamu zvinoumba nzvimbo yechigadzirwa zvinodaidzwa kuti molded parts (kureva, mold yacho yese) uye mativi (echiumbwa) anoumba kunze kwechigadzirwa anonzi cavities (Cavity).
Kazhinji, huwandu hukuru hwemagonhi muforoma zvinoreva kuti inogona kugadzira zvigadzirwa zvakawanda mujekiseni rimwe chete, kureva, vhoriyamu yakakura yekugadzira.Nekudaro, mutengo weforoma uchawedzerawo, saka huwandu hwemakomba ari muforoma hunofanirwa kuverengerwa zvichienderana nehuwandu hwekugadzira huchawanikwa.
Kugadzirwa kwe mold
Iyo machining ye mold inosanganisira CNC machining, EDM machining, waya yekucheka machining, gomba rakadzika rekuchera machining uye zvichingodaro.Mushure meiyo mold embryo uye zvinhu zvakadzoserwa kumashure, ingori hutsinye hwekugadzirisa mamiriro kana ingori simbi zvinhu, ipapo nhevedzano yemechani yekugadzirisa inofanirwa kuitwa zvinoenderana nedhizaini yekuumba kugadzira zvikamu zvakasiyana.
1.CNC machining: zvinodiwa zvayo zvinosanganisira nzira dzakasiyana-siyana dzekugadzirisa, kusarudzwa kwezvishandiso, kugadzirisa zvigadziro uye zvimwe zvinodiwa, vanofarira kuwana ruzivo rwakakodzera kuti udzidze.
2. EDM machining: EDM ndiyo magetsi ekubudisa machining, iyo inoshandiswa kushandisa kushandiswa kwemagetsi kuti iparadze zvinhu kuti zvibudirire hukuru hunodiwa, uye nokudaro inogona kungogadzirisa zvinhu zvinogadzirisa.Iyo yemagetsi ji inoshandiswa kazhinji imhangura uye graphite.
Kucheka waya kunoshandiswa kugadzira makona akapinza.
Kuchera gomba rakadzika kunowanzo shandiswa mukugadziriswa kwegomba hombe rekufambisa mvura uye kugadzirisa kwegomba retimble sleeve.
3. Kuungana kweclamp
Clamp mukugadzira mold inoita basa rakakosha, basa rinoda kumhanya kuburikidza nekuita kwese mold kugadzira.Basa rekurovera, kubatanidza kufa, kutenderedza, kugaya, kukuya nekuboora marudzi ese ehunyanzvi.
4. kuponesa mold, polishing
Kuchengetedza mold, polishing is mold muCNC, EDM, clamping processing, mold assembly pamberi pechiumbwa uchishandisa sandpaper, dombo remafuta, drilling plaster uye mamwe maturusi uye zvinhu zvekugadzirisa zvikamu zvekuumba.
Mold kuongorora, mold kuyedzwa, sampuli kune mutengi
1.Kuongorora kwe mold
Iyo mold uye kuungana inonyatso kutariswa seyekuongororwa kwe mold, mumusangano wekuumbwa, unogona kutarisa kana mold frame iripo, kana thimble sleeve yakatsetseka, kana mold yakanganisa kukanganisa, nezvimwe.
2.Test mold
Mushure mekugadzira mold kwapera, kuitira kuti uedze mamiriro ekuumbwa uye kana chimiro chezvikamu zverabha chakanaka, isu tinofanirwa kuyedza mold pamushini wejekiseni.Kuburikidza nebvunzo mold, tinogona kunzwisisa mamiriro eforoma mukugadzira doro uye kuti chimiro chezvikamu zverabha chakanaka here kana kuti kwete.
Kune zvinodikanwa zvebvunzo yekuumbwa uye kuvandudzwa kwehurema hwezvikamu zverubha, ndapota tarisa kune yedu tech-worker zano.
3 Mold kuchinjwa
Mushure meyedzo yekuumbwa, zvinoenderana nemamiriro ekuyedza mold, isu tichaita shanduko dzinoenderana kusangana nezvinodiwa nemutengi kune mold.
Kune dhizaini yedhizaini, shanduko yechimiro inofanirwa kuyedza kunzwisisa mamiriro e mold, ingave yekubata mvura yekufambisa, ejector pini, maitiro ekuchinja nyore, nezvimwewo, inogona kusanganiswa neruzivo rwakakodzera uye wozoita shanduko yakakodzera.
5 Kuendeswa kwezviumbwa
Kuburikidza nezviteshi zvekufambisa zvakachipa uye zvakagadzikana, tinovimbisa kuti mold ichaunzwa kunzvimbo yakasarudzwa yemutengi pasina kukuvara kana kunonoka.
6 Mushure mekutengesa sevhisi
Ningbo P&M ine yakazara kutengesa uye mushure-yekutengesa sevhisi timu.
Isu tinopa gore rimwechete mold warranty uye yakazara mushure mekutengesa-sevhisi kuti ive nechokwadi chekuti vatengi vedu vanogona kutenga yedu tsika mold sevhisi zvinogutsa uye pasina kunetseka.
Isu tinopa huwandu hwakazara hwekubvunza masevhisi tisati tatenga kuitira kuti vatengi vedu vazive zvavanoda.
Yedu mold dhizaini uzivi hwakavakirwa pakurongeka, kumhanya kukuru, kusimba, kugadzikana, kuchengetedza simba uye mushandisi-ane hushamwari mashandiro, uye isu takazvipira kugadzira akawanda mhando dzemajekiseni ekuumba emhando dzemuchina.Panyaya yekutonga kwemhando ye mold, kuitira kupa vashandisi ruzivo rwakanyanya, isu tinoomerera pakushandisa zvinhu zvinotengeswa kunze kwenyika uye nhanho yega yega yegungano inoedzwa nemainjiniya ane midziyo yekuyeresa chaiyo kuti ive nechokwadi chekuti chimiro chega chega chinoshanda zvakatsiga, zvakanaka uye zvakachengeteka.Pamusoro pezvo, kuitira kuti tikupe mazano akajeka ezvaunoda, isu tichaongorora hunhu hwechigadzirwa chako, kugadzirwa kwechigadzirwa uye matambudziko auri kutarisana nawo parizvino, ongorora zvese zvemamiriro ako uye tokupa mazano akakodzera.Kana iwe uchida kugadzira chigadzirwa chitsva asi uchishaya hurongwa hwekuvaka mutsara wekugadzira, isu tinofarawo kukubatsira nekukupa hunyanzvi uye ruzivo rwehunyanzvi hwekuzadzisa zvaunoda.
Tine dhipatimendi rekuita basa rekuumba dhipatimendi rekuyedza ma molds.Kuwedzera, isu tinobatsira vatengi vedu kubatanidza otomatiki michina mumhando yavo kuti vaone kuti basa rega rega rinofamba zvakanaka, nekudaro tive nechokwadi chekuti mold yaunzwa kukambani yako yakagadzirira kutanga kushanda nekukasira.
Paunosangana nematambudziko panguva yekushanda kwe mold, timu yedu yepamhepo mushure mekutengesa yakagadzirira kupa masevhisi ekugadzirisa.Unogona kutibata, tsanangura dambudziko, uye nyanzvi dzedu dzehunyanzvi dzichakupa mhinduro kana vangonzwisisa dambudziko.
Tichakuunzira iwe yakanyanya kunyanyisa uye yakakwana sevhisi!
Panguva imwecheteyo kuomerera kune pfungwa yekubatana kwenguva refu, isu takagadzirira kukupa mutengo wakaderera pasi pemhando imwechete!
Ndinovimba kuperekedza kambani yako kufambira mberi uye kukura pamwe chete, iva mudiwa wako wechokwadi uye shamwari, uye uwane kukunda-kukunda mamiriro!Kugamuchirwa kubvunza :)